Panasonic Robot Manual

CZ-RTC2 Installation Manual (752KB) CZ-RWSC1U Installation Manual (288KB) CZ-RTC5B Installation Manual. CZ-64ESMC1U System Controller Installation Manual (842KB) CZ-64ESMC2U System Controller Installation Manual. CZ-256ESMC1U Intelligent Controller Installation Operation Manual (7.14MB). Panasonic Robot & Welding offers turnkey, automated welding systems for arc and laser welding – with welding robots, welding power sources, welding torches etc., void of interface problems for various welding tasks in industrial production. Whether general industry or the automotive industry, we always offer the optimum solution based on user requirements for the product to be produced. Panasonic wire YM-50MT used. The robot lifts up the welding torch quickly at the start and end of the weld. By coordinating the robot motion with the welding waveform and wire feed control, quality and cycle time are improved. (Much quicker than wire retraction.).

Description

2005 Panasonic TAWERS TA-1400WG

Panasonic

DEMO Robot; Never in Production

6kg High Performance Dedicated Arc Welding Robot with 1374mm reach

Article on Panasonic TAWERS Robots
– As printed in May 2005 Issue of ‘Canadian Industrial Machinery’
– Canada’s Metalworking & Fabricating Technology Magazine

TAWERS: A High Level of Intelligence for the Arc Welding Industry

The next generation of arc welding robotic systems has arrived. Having recently undergone a name change, the newly christened Panasonic Factory Solution Company is making a big splash later this month at the American Welding Society meeting in Dallas by using this forum to introduce TAWERSThe Arc WElding Robot Solution.
“When we decided to create TAWERS, we understood that we were, in fact, building the next generation of welding robot,” said Tim Nacey, group manager.
Introduced last summer in Japan, the North American debut will enable the company to once again assert itself as a specialist in the robotic arc welding business. Revolutionary in some aspects, this robotic system boasts a 64-bit computer control system that has integrated the robot controller and the power source controller onto a single, powerful board.
“Our mandate for this system was to take all we have learned from the robot side of our business and everything we know about welding and fuse them together into a product that no one can compete with,” explained Sean Walters, product manager, who was also a member of the design team.
By looking at competitive machines, Panasonic benchmarked where the industry would be going in the near future and that enabled their engineers to come up with solutions that could not be provided by other companies.
“No one else can supply a product like TAWERS,” boasted Walters.

Panasonic Robot Manual

Inside the Technology
After the deliberation of design meetings, what Panasonic found was that people believed that the robot was simply a motion device that added nothing to the welding process. This is what Panasonic set out to change, since they believed that their competitors in this market, were at heart, motion device manufacturers and did not have arc welding as one of their core processes.
“If you look at a standard arc welding robot’s mechanical setup there is a robot ‘brain’ and a welder ‘brain’,” explained Nacey. “We ended up saying that it was, in fact, possible to improve the communication and the functionality if we change how the robot and the power supply communicated. What we have done with TAWERS is put the CPU of the welder and teh CPU of the robot on the same card so now they can communicate together at bus speed rather than at the speed of the serial or even digital transmission. This is roughly 250 times faster than what it was before the coupling of these controllers.”
With a standard wire feeder and a standard power supply the robot sends a signal to power supply and the power supply sends a signal to the wire feeder. With TAWERS, the wire feeder control is also done on the same card.
“This ability to tightly integrate gives us a lot of functional improvement,” he added.

Arc Striking
One of the major problems that arises in the robotic arc welding business is flashbacks into the contact tip. You may be able to get four or five thousand arc strikes before the tip fuses or gets bent. One of the reasons that this happens, is that with a conventional robot and power supply, in order for an arc to be established there has to be a fusing of the wire to the plate.
Following this, the power supply has to send enough amperage to blast away that short circuit – causing a lot of spatter. And in so doing, the current surge, not only causes spatter but it also can degrade the contact tip due to microarcing and erosion of the tip due to the almost instantaneous surge in amperage well past what is normal.
The TAWERS robot and power supply is extremely different. In this new system the wire feeder comes down and touches the plate, but unlike the conventional method, the TAWERS system lifts the arc off of the plate, much like striking a match, so there is no high current surge. As the robot pulls up, the arc voltage increases, the base metal is heated but no spatter is created.
“At that point, since the robot, the wire feeded and the power supply are all integrated together, we can coordinate the key movements and power changes,” explained Nacey. “At this point the robot settles back down to the plate and a perfect weld is created.”
Nacey added that a substantial improvement in weld arc strike rates, now approaching a perfect 100 percent as opposed to the conventional systems, which are still in the 96 to 98 percent range, is seen.
“We are now expecting double the contact tip life because of these reasons,” he said. “That relates directly to the productivity since every time a contact tip needs to be replaced, not only is that robot down, but the entire line must be stopped until the change is made.”
The same integration that enables perfection at the arc starting stage also equates to the arc ending stage when the wire feeder must slow, voltage must lower and the robot moves.

Height Control
With a standard robot arc welding system there is no height control of the arc above the work. With the TAWERS system you can set an optional function and the tip will remain at a constant height above the material as the weld is being placed.

Arc Control
“As a result of this system’s computing power, we can do a lot of things, relative to arc control, that are absolutely impossible for our competitors to do,” said Nacey. “This has led us to develop a variant in standard welding process that we call SP MAG as an alternative to short circuiting (CV welding) performance.”
The TAWER’s system’s SP MAG welding creates spatter that would normally be associated with regular, pulse welding. This means that the customers can now buy the TAWERS robot arc welding system and use the SP MAG process where it’s appropriate on thinner materials, use pulse welding, which is more appropriate for thicker materials and also use low current CV operation.
“You almost have to see this system in operation to believe it,” said Nacey. “When I show this to customers, and when they see the SP MAG process running, they are in total disbelief in the lack of spatter that is produced.”
Eliminated spatter is one of the most significant aspects that this machine has really been able to contribute to the marketplace. It is something tangible that customers can get excited about.
In some high performance welding lines you can get a couple of hundred pounds of spatter coating the machine in a year.
When you start figuring the effects of that on the tooling, on the torch and on the parts, it becomes a real problem and a lot of money is spent every year fighting this build-up.
“When we use the term ‘The arc welding robot solution’, we mean it,” said Nacey. “What we have is a faster, more stable mechanical manipulator, computing systems that are now integrated together and a servo wire feeder that is combined in a single system.”

Panasonic Official Site Manuals

Specifications



P > Panasonic

Panasonic Robot Manual

Panasonic welding robot
Sponsored Links

Please select your desired model below. We have 92 Panasonic Diagrams, Schematics or Service Manuals to choose from, all free to download!

Panasonic Robot Manuals

  • panasnonic 2155 service manual[562 KB]
  • panasnonic 2853 service manual[588 KB]
  • panasnonic 2913 service manual[2 MB]
  • panasnonic 2995 service manual[2 MB]
  • panasnonic 3265 service manual[1 MB]
  • panasnonic 3272 service manual[1 MB]
  • panasonic 2006 pdp sos blinks and other symptoms th 65px600u th 50px600u th 42px600u th 58px60u th 50px60u th 42px60u th 37px60u th 42pd60u th 50px6u th 42px6u technical manual[4 MB]
  • panasonic 2007 pdp replace the panel th 65pz750u th 58pz850u th 50pz750u th 58pz700u th 50pz700u th 42pz700u th 50pz77u th 42pz77u th 50px77u th 42px77u th 50px75u th 42px75u technical manual[3 MB]
  • panasonic 2007 pdp th 65pz750u th 58pz850u th 50pz750u th 58pz700u th 50pz700u th 42pz700u th 50pz77u th 42pz77u th 50px77u th 42px77u th 50px75u th 42px75u repair tips[18 MB]
  • panasonic 2007 pdp th 65pz750u th 58pz850u th 50pz750u th 58pz700u th 50pz700u th 42pz700u th 50pz77u th 42pz77u th 50px77u th 42px77u th 50px75u th 42px75u technical manual[2 MB]
  • panasonic 2009 pdp tc p54z1 tc p54v10 tc p50v10 tc p50g15 tc p46g15 tc p42g15 tc p54g10 tc p50g10 tc p46g10 tc p42g10 tc p54s1 tc p50s1 tc p46s1 tc p42s1 tc p50u1 tc p46u1 tc p42u1 repair tips[3 MB]
  • panasonic cf 08tx1a1m laptop service manual[5 MB]
  • panasonic cf 18jhu70tw laptop service manual[3 MB]
  • panasonic cf 18jhu80tw laptop service manual[4 MB]
  • panasonic cf 18khh65lx laptop service manual[4 MB]
  • panasonic cf 18nhhzxbm laptop service manual[6 MB]
  • panasonic cf 19cdbaxvm laptop service manual[13 MB]
  • panasonic cf 19chbaxbm laptop service manual[16 MB]
  • panasonic cf 19fhgaxxm laptop service manual[10 MB]
  • panasonic cf 19kdraxcm laptop service manual[11 MB]
  • panasonic cf 29n3lgzbm laptop service manual[4 MB]
  • panasonic cf 29ntqgzbm laptop service manual[4 MB]
  • panasonic cf 30ctqazbm laptop service manual[11 MB]
  • panasonic cf 30ctqazxx laptop service manual[13 MB]
  • panasonic cf 30ftsazam laptop service manual[5 MB]
  • panasonic cf 30ktpaxxm laptop service manual[9 MB]
  • panasonic cf 52ajyzdzm laptop service manual[15 MB]
  • panasonic cf 52ekmxdxm laptop service manual[29 MB]
  • panasonic cf 73e3kvxxm laptop service manual[7 MB]
  • panasonic cf 74ccbaxbm laptop service manual[3 MB]
  • panasonic cf 74ecbaxbm laptop service manual[3 MB]
  • panasonic cf 74ecbgdbm laptop service manual[3 MB]
  • panasonic cf 74gcdadbm laptop service manual[2 MB]
  • panasonic cf 74jcjbdxm laptop service manual[2 MB]
  • panasonic cf 1000 laptop service manual[6 MB]
  • panasonic cf t4gwctzbm laptop service manual[6 MB]
  • panasonic cf t4hwetzbm laptop service manual[11 MB]
  • panasonic cf t5lwetzbm laptop service manual[22 MB]
  • panasonic cf w4gwczzbm laptop service manual[10 MB]
  • panasonic cf w4hwezzbm laptop service manual[9 MB]
  • panasonic cf w5lwezzbm laptop service manual[19 MB]
  • panasonic cf y5lwvyzbm laptop service manual[32 MB]
  • panasonic ct27g7df service manual[4 MB]
  • panasonic ct27sl15 service manual[2 MB]
  • panasonic ct 36hl42cf service manual[19 MB]
  • panasonic ct z1422f service manual[1 MB]
  • panasonic how a pdp works tc 42p1 tc 42p1f tc 42pd1 tc 42pd1f pt 42p1 pt 42pd1 tc 42p1fa tc 42pd1fa tc 37p1 tc 37p1f tc 37pd1 tc 37pd1f pt 37p1 electromaniacs service manualtechnical manual[12 MB]
  • panasonic kx p8410 operating instructions[2 MB]
  • panasonic kx p8420 operating instructions[2 MB]
  • panasonic kx ps8000 operating instructions[2 MB]
  • panasonic psu troubleshooting th 50pv500e th 42pv500e th 37pv500e th 50pv500b th 42pv500b th 37pv500b th 42pa50e th 37pa50e th 42pe50b th 37pe50b technical manual[10 MB]
  • panasonic pt f300nte pt f300ntu pt fw300ntu pt f300ntea pt fw300u pt fw300ntea pt fw300nte pt fw300e pt f300ea pt f300e pt fw300ea pt f300u service manual[1 KB]
  • panasonic rm 610 rm e610 overhead console car audio system service manual[27 MB]
  • panasonic saxr45e av receiver schematic[3 MB]
  • panasonic saxr55p av receiver service manual[10 MB]
  • panasonic tc 26lx20 service manual[14 MB]
  • panasonic tc 26lx60l service manual[46 MB]
  • panasonic tc 26lx70l service manual[11 MB]
  • panasonic tc 29p10n service manual[8 MB]
  • panasonic te95 av receiver service manual[2 MB]
  • panasonic th 32lhd7 service manual[20 MB]
  • panasonic th 37pv70f service manual[7 MB]
  • panasonic th 37pw7bx th 42pwd7uy th 42pwd7bs th 37pwd7ek th 42pw7ex th 42pwd7ek th 42pwd7es th 37pwd7uy th 37pwd7bk th 42pwd7bk th 37pw7ex th 42pw7bx service manual[20 MB]
  • panasonic th 37px60u th 42pd60u th 42pd60x th 42px600u th 42px60u th 42px6u th 50px600u th 50px60u th 50px60x th 50px60u th 58px600u th 58px60u service manual[3 MB]
  • panasonic th 42pa60l service manual[5 MB]
  • panasonic th 42pv70l service manual[22 MB]
  • panasonic th 42pwd8gs th 37pwd8gs th 37pwd8ek th 37pwd8gk th 37pwd8es th 42pwd8es th 42pwd8gk th 37pwd8bs th 42pwd8uk th 42pwd8bk th 42pwd8bs th 37pwd8bk th 37pwd8uk th 42pwd8ek service manual[21 MB]
  • panasonic th 42pz80u th 46pz80u th 50pz80u th 42pz85u th 46pz85u th 50pz85u th 42pz800u th 46pz800u th 50pz800u th 46pz850u th 50pz850u training guide technical manual[3 MB]
  • panasonic th 50pf10uk service manual[33 MB]
  • panasonic th 50phd5 service manual[20 MB]
  • panasonic th50px75 service manual[20 MB]
  • panasonic th 50pz700 service manual[42 MB]
  • panasonic th p42c10p th p42x10p th p50c10p th p54s10p th p50v10p th p65v10p th p50s10p th p42g10p th p42s10p th p58v10p th p50x10p training guide technical manual[563 KB]
  • panasonic th p42s10r th p50x10r th p54s10r th p58v10r th p50c10r th p50v10r th p42g10r th p50s10r th p65v10r th p42c10r th p42x10r training guide technical manual[559 KB]
  • panasonic th p42st30d th p50ut30d th p42ut30d th p50st30v th p42st30v th p42vt30v th p50ut30v th p65vt30d th p42ut30v th p50st30d th p50vt30v th p50vt30d training guide technical manual[856 KB]
  • panasonic th p42st30s th p55st30s th p50st30g th p50vt30s th p42st30g th p50vt30g th p65vt30g th p65vt30s th p50st30s th p42vt30s th p42ut30s th p42ut30g th p50ut30g training guide technical manual[914 KB]
  • panasonic th p42st30z th p42vt30z th p50vt30z th p50gt30z th p50ut30z th p50st30z th p55st30z th p42ut30z th p60st30z th p65vt30z th p46gt30z training guide technical manual[1018 KB]
  • panasonic th p46s10a th p42g10a th p42x10a th p50v10a th p42x14a th p42s10a th p50x14a th p50x10a th p50s10a th p50g10a th p58v10a th p42g15a th p65v10a th p46g10a th p54s10a th p50g15a[636 KB]
  • panasonic th p50ut30a th p42st30a th p55vt30a th p55gt30a th p50vt30a th p42ut30a th p55st30a th p46gt30a th p50gt30a th p65vt30a th p60st30a th p65st30a th p50st30a th p42gt30a training guide technical manual[1 MB]
  • panasonic th p50v10m th p65v10m th p42g10m th p42s10m th p50c10m th p42c10m th p58v10m th p54s10m th p50s10m th p50x10m th p42x10m training guide technical manual[559 KB]
  • panasonic th p54z1w th p54z1z th p54z1t th p54z10h th p54z1r th p54z1s th p54z1d th p54z1p th p54z1a th p54z1n th p54z1m training guide technical manual[1 MB]
  • panasonic th p55st30t th p42u30t th p42x30t th p50x30t th p65vt30t th p42st30t th p50st30t th p42ut30t th p50u30t th p50vt30t training guide technical manual[989 KB]
  • panasonic th p65vt20z th p46v20z th p50x20z th p50u20z th p54vt20z th p50vt20z th p42x20z th p54v20z th p65s20z th p50v20z th p42v20z th p58s20z th p46u20z th p42u20z training guide technical manual[999 KB]
  • panasonic th p65vt30r th p50ut30r th p55st30r th p42x30r th p46u30r th p50vt30r th p50st30r th p50u30r th p42u30r th p42ut30r th p42vt30r th p42st30r training guide technical manual[1 MB]
  • panasonic tu pt600e service manual[9 MB]
  • panasonic tx17lx2 service manual[3 MB]
  • panasonic tx 21gv1c service manual[5 MB]
  • panasonic tx 21jt2p service manual[1 MB]
  • panasonic tx25g1 service manual[2 MB]
  • panasonic tx 25md1p service manual[2 MB]
  • panasonic ty ew3d2lw ty ew3d2me ty ew3d2sc ty ew3d2mw ty ew3d2lu ty ew3d2se ty ew3d2su ty ew3d2lc ty ew3d2le ty ew3d2mu ty ew3d2sw ty ew3d2mc service manual[277 KB]
  • panasonic ty ew3d3lc ty ew3d3mc ty ew3d3me ty ew3d3mw ty ew3d3sc ty ew3d3mu ty ew3d3sw ty ew3d3le ty ew3d3lu ty ew3d3se ty ew3d3su ty ew3d3lw service manual[380 KB]

Rendered in 0.0298 seconds


Disclaimer
Brand names and product names are the property of their respective owners. This Website contains a compilation of information already available elsewhere on the internet and therefore considered to be in the public domain.
We make every effort to ensure the information contained here is as accurate as possible, but we will not be responsible for any errors or omissions, or anything resulting thereof. All information on this website is supplied free of charge, in good faith and without warranty. E&OE.
All the downloadable content on this website has been scanned thoroughly for viruses. However, we do not accept any liability for any loss, damage or inconvenience, of any kind, as a result of downloading any information from this site. Always scan any information downloaded from the internet with an up to date virus scanner before opening the downloaded information.